|
QUALITY MANAGEMENT OF KBS KBS has the most extended and detailed control measurement systems in its category, rendering it the highest quality firm in the sector. The quality is maintained through each department by treating its inferior as a customer and adaptation of all principles to the staff in periodical trainings. From an institutionalized point of view, KBS treats its customer as a buyer of all products and services in its internal and external activities. With this starting point, each stage of the company dedicates itself to providing the need completely and on duly time. In order to provide services of high quality and unconditional customer satisfaction, the quality principles need to be assimilated at each department of the company, quality understanding of KBS comprehends all activities and decision processes related to raw materials to equipment and all external supply focus. Quality understanding of KBS depands on continual recoveries. As a result customers are provided with an entire integrated quality service. KBS does not allow the total quality system be governed by the management department alone. Instead KBS accepts that it is a common goal of all the employees and supplying firms. KBS as a result of its total quality understanding, catch up international quality standarts and has been granted lots of international quality certificates; - ISO 9001 – 2000 - 97/23 EC - AD 2000 MERKBLATT HP 0 - W0 – TRD 100 - ISO 3834 – 2 - GOST – R - ASME U, S, U2, NB STAMP CONTROLS AND TESTS The Controls; are conducted by, in the accountability of the KBS Quality Control Department independent of manufacturing to make sure that all required applications are performed. For that purpose our quality control personels provide equipments and knowledge. KBS has numerously equipments, templates and devices for quality control and tests. The reliability of these templates, equipments and devices are inspected and calibrated by the internationally accredited firms. If requested, controls can be performed by a third part inspection company. If requested, the following tests and controls can be performed; Destructive Tests; - Tensile Tests for High and Low Temperatures - Bending Test - Charpy Impact Test At Each Temperature - Surface Hardness Test - Macro and Micrographic Tests Non – Destructive Tests; - Dimensional Tests (DT) - Thickness Measurement - Radiographic Test (RT) - Ultrasonic Test (UT) - Magnetic Particules Test (MT) - Dye-Penetrant Test (PT) - Delta Ferrite Test - Surface Rougness Test Non-destructive tests are performed by qualified Level 2 and Level 3 NDT personel in accordance with EN 473 and ASNT TC1 –A. CERTIFICATES PRESENTED WITH THE DISHED ENDS If requested the following inspection and test certificates can be obtained; Materials - Material Certificate EN 10204 : 3.1 - HIC Test Nace Mr 0175 – ISO 15156 – 2 - Certificate of Non-Radioactivity - Lamination Test Report EN 10160-ASME Sec. II SA 435-Sa 578 - Mechanical Test Reports Dished Ends - Dish End Certificate EN 10204 : 3.1 - Thickness and Dimensional Control Report - WPS – PQR – Welder Certificate - Heat Treatment Report - Radiographic Test Report - Ultrasonic Test Report - Magnetic Particules Test Report - Dye- Penetrant Test Report - Delta Ferrite Test Report - Surface Rougness Test Report - Mechanical Test Reports - Partial Data Report ASME U,S,U2 Stamp - The tests performed by third party inspection companies and EN 10204 3.2 : 2004 certificates HEAT TREATMENT Heat Treatments can be made in forms of:
- Stress Relieving - Normalization - Normalization and Annealing - Hardening or according to the customer Work Order Form. The natural component of Cold Forming, Heat Treatment Furnaces of KBS are approved by TUV. KBS is able to fulfill every type of condition defined by international standards for, Stainless Austenitic, Carbon Steel, Duplex, Super Duplex Types are in accordance with the international standards. KBS heat treatment furnaces are inspected and calibrated by the internationally accredited companies in accordance with ASTM A 991 – SAE AMS 2750 – ISO 17763 – EN 746. KBS also performs workmanship Heat Treatments according to the Work Order Form for Heat Treatments of customers in its own Furnaces. Our new heat treatment furnace entered into service and its dimensions are 7x7x17meter. The furnace temperature is measured by NiCr-Ni (double elements) termocouples in accordance with IEC 584 standard at six zone. We can also attach seven test thermo couples to the workpiece in heat treatment. All temperature and time controls are performed by SIEMENS S7-300 PLC control system. Thermocouples and temperature indicators of the furnace are inspected and calibrated by the international accredited companies.
|